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Crucible tilting melting furnaces

Wide use of the PP series crucible resistance furnaces produced by our Company in Russia and CIS countries is resulting from their simple design, highly efficient performance and low start-up and operation costs.

Applications

        The crucible furnaces are used for melting non-ferrous metals and keeping stable temperature of the melt till pouring.

          

PP 2000M

 

Design features

       

The furnace has a welded frame made from metal sections lined with lightweight refractory and fibrous thermal insulation materials. Coiled heaters are arranged against furnace walls and assure uniform heating of the crucible. Coils are placed into ceramic tubes to increase service life of the heaters to the utmost as compared to other placement modes and provide free radiation into the working chamber of the furnace.
Replacement of the heaters and crucible is simplified as much as practical. For the purpose, the furnace is accomplished with a detachable top frame. The heaters are replaced when the crucible is removed and the top frame is detached. The heater contacts are in a terminal box with a readily-removable cover.
In the tilting furnaces, a space-saving unfailing hydraulic drive produced by an Italian company is used instead of a mechanical one to tilt the crucible. When pouring, the drive allows a fine crucible tilt angle adjustment.
Tilting furnaces are usually equipped with domestic crucibles produced by Luga Abrasive Plant. If required, crucibles of foreign producers can be used.
Furnace control system is based on advanced temperature microcontrollers and thyristor converters. These components increase operator's comfort significantly, cut costs of equipment maintenance and ensure a more precise adjustment of the temperature profile.and ensures a more precisernce, equipment me the of the crucible.aterials.Coiledamber.t, power control

Advantages:

  • Low acquisition costs; no need for drafting and approving procedures for the furnace installation project; in oppose to cooling of induction furnaces, flowing water is not a prerequisite, so less investments are to be made in a new production department.
  • Better service life of the crucible in the resistance furnaces and additional heat losses cut (e. g. related to warming water used to cool the inductor as well as to transformer no-load losses) allow a decrease in cast unit cost as compared to induction furnaces.
  • Easy design and control facilitate installation and maintenance of the furnaces at the customer level.
  • Permission for metallurgical applications is available.
Overall plan
Sort by:
Наименование Maximum melt
temperature, oC
Aluminum
melting rate,
kg/h, at tmelt
700 °С
Melting time,
(designed data ),
solid charge, h
Melting time
(designed data ),
liquid charge, h
Power, kW Crucible
holding capacity
for aluminum, kg
PP 1000M  950  100  3  1,5  70  300
PP 2000M  950  180  3  1,5  90  600
PP 450M  950  50  4,5  3  40  150




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ELECTRIC FURNACES


 
Electric furnaces
 
Heat treatment of ferrous metals
Quenching, annealing Chamber-type furnaces Shaft-type furnaces allowing heating temperature up to 1200 °C Car-bottom furnaces Tempering Chamber-type furnaces Shaft-type furnaces Oil and water quenching baths Rinse baths Chemical heat treatment Shaft-type furnaces for carburizing and carbonitriding Chamber-type furnaces for carburizing Shaft-type furnaces for catalytic gas nitriding Chamber-type furnaces for catalytic gas nitriding Universal automated chamber furnaces with quenching bath (line) NPCS CGN MPPA Endogenerators Furnaces with protective atmosphere Motorized chamber lines Conveyor lines with protective atmosphere Quenching line based on PKM furnace Chamber furnaces with protective atmosphere (SNZ) Salt baths
 
Heat treatment of non-ferrous metals
Furnaces to heat workpieces for quenching, annealing, tempering and artificial aging Shaft-type furnaces Chamber-type furnaces Heating for stamping Water quenching baths (aluminium workpieces quenching) Melting of non-ferrous metals Fixed melting furnaces Crucible tilting melting furnaces Furnaces for artificial aging and annealing of aluminium wire Foundry molds baking Oxidation-free annealing
 
Laboratory research. Drying. Firing of ceramics.
Laboratory research Laboratory furnaces Tube furnaces Argon purification Equipment for jewelry production Heat treatment of ceramics and porcelain Chamber furnaces for firing ceramics and porcelain Car-bottom furnaces for firing ceramics and porcelain Drying chambers Drying chambers Drying chambers for electrodes baking
 
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Automation of heat treatment processes
PC-aided system for collection and storage of information related to technological parameters of heat treatment process Automation of the technological process Automation of the heat treatment department
 
Gas heating furnaces
 
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Gas melting furnaces

 
Tailored furnaces according to the technical requirements

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